ap60-icon

Linear conveyor tray sealing system capable of sealing up to 160 packs per minute.

AP60

Linear conveyor tray sealing system capable of sealing up to 160 packs per minute.

The AP60 provides the flexibility required by food producers looking for a fully automated turnkey production line. The customer can specify the length and width of the indexing conveyor to accommodate their tray de-nesting and filling requirements. 

Optional ‘free flow’ gas flush (modified atmosphere packaging) available for extended shelf life. 

Easily integrated with other production line equipment. 

 

Packaging Materials

Trays
  • CPET
  • APET
  • RPET
  • Polypropylene
  • PVC
  • Styrene
  • Board
  • Paper
  • Smooth walled foil
  • Cardboard Sandwich Skillets
Lidding
  • Co-extruded and Laminated Polyester Films
  • Foil
  • Board
  • Paper

AP60

Standard design features and benefits  

  • Low maintenance polymer bearings 
  • Simple and accurate film-feed system with easy film route 
  • Maintenance friendly robust construction 
  • Accurate temperature and seal pressure control 
  • High accuracy tool alignment system provides a constantly accurate sealing and/or film-cutting relationship with the tray flange profile 
  • All around seal only (No Cut) for packs with pre-cut or hinged lids 
  • All around seal and contoured film-cut with skeletal film rewind 
  • Automatic seal operation with accurate seal dwell time 
  • Food industry approved hygienic construction and washdown protection 
  • Full Category 3 guarding 
  • User friendly, menu-driven control panel with-step-by-step prompts, error and status displays, and useful batch pack counter 
  • Recipe handling of machine settings 
  • Self diagnostic system 
  • Recipe driven auto machine set-up for tool change 
  • On-screen data capture and trends with wireless connection option 
  • Active film tension 
  • Pendant mounted colour touch screen HMI control 
  • Modular design allows customer to specify conveyor length, width and tray pitch 
  • Variable pitch indexing conveyor will accommodate tray and lid dispensers, filling and weighing heads 
  • Fully integrated control of machine, tray and lid dispensers, filling and weighing heads 
  • A high specification conveyor drive system provides full control of the linear acceleration, deceleration and velocity of product movement and eliminates spillage 
  • Automatic tray eject allowing post seal operations to be carried out efficiently 
  • Sale, Lease Purchase and Rental options available 

 

Options available

  • Free flow gas flush MAP (Modified Atmosphere Packaging) 
  • High Oxygen (O2) gas flush 
  • CLOSE CUT – Method of maximizing throughput and reducing film waste 
  • Inboard Cut (IC) Option to provide ‘form, fill and seal’ tray presentation 
  • Film coding and printing 
  • Foil crimping 
  • Sandwich Pack Sealing for Card, Recyclable and Non Recyclable Plastic 
  • Film snap detection 
  • Peripheral equipment integration 
  • Remote diagnostics modem 
  • Film end warning 
  • Pneumatic film core clamp 
  • Self-centering tray guides 
  • Deep tray option (up to 120mm) 
  • Vacuum 
  • Automatic film roll clamping 
  • Touch screen controls 
  • Automatic tray de-nesting 
  • Automatic lid pick and place 
  • Automatic lid overcapping 
  • Integrated air and electrical outlets along the machine length for auxiliary equipment 
  • Filler integration 
  • Labeller integration 
  • On-line weighing 
  • Servo driven conveyor 
  • Tray/sandwich skillet coding and printing 
  • Stainless steel sandwich transfer conveyor 
  • Automatic lid pick and place for separate sandwich skillet and pre-cut lid applications 
  • HOT ROD – long-lasting, water resistant seal tool heating element giving reduced energy consumption especially developed for sealing Smooth Wall Foil Trays 
  • Modem to allow remote setup, fault-finding and software upgrades, using a customer’s existing IT network 
  • Tray ejection, collation and orientation options 

Specification

Height1950mm
Lengthlength to customer’s specification
Width917-1600 version, dependent
Conveyor plate width350mm, 500mm, 750mm, 1000mm
Weight1500kg + (version dependent)
Pneumatic supply25CFM (707L/min) at 80psi (6 bar)
Electrical supply240 VAC 2kW single phase (fused at 16A) + 3kW 3 phase 16A option
Production speed20 cycles per minute max (160 packs per minute with an 8 impression tool)

Transformers are available to accommodate the electrical supplies in different countries

Service and Maintenance 

All our automatic machines benefit from a comprehensive twelve months parts and labour warranty and service back-up facility, to assure our valued customers of our confidence in the build quality and our commitment to you. All standard machine components are held in stock at Proseal and our Service Cover is 24 hours a day, 7 days a week.

 

 

factorytestingcustomermaterials

 

 UK


 

 

Proseal uk Ltd
Adlington Estate,
Adlington
Cheshire, SK10 4NL
United Kingdom
see bigger map

Tel. 0044 (0)1625 856 600
Fax. 0044 (0)1625 856 611
Email. contact us

Proseal America Inc
7611 Whitepine Rd,
Richmond VA 23237
America
see bigger map

Tel. 001 804 447 9038
Fax. 001 804 447 9052
Email. contact us
www.prosealamerica.com

Proseal Australia Pty Ltd
Unit 4 16-18 Tennyson St
Williamstown, Melbourne,
Victoria 3016
Australia
see bigger map

Tel. 0061 (0)3 9397 0955
Fax. 0061 (0)3 9397 1488
Email. contact us 
www.prosealaustralia.com

Supplied by Proseal through
Sismatec 
Process & Packaging Solutions, Plesmanweg 15, 7602 PD Almelo, Holland 
see bigger map

Tel. 0031 (0)546 874111
Fax. 0031 (0)6 22473465
Email. contact us
www.sismatec.nl
     
 Poland
South America

 

     

 

 

Proseal Polska
ul. Cedrowa 34,
Dąbrówka
62-070 Dopiewo
Poland
see bigger map

Tel. +48 730 788 346
Email. contact us

Proseal Chile Smartpack
OF. Martin de Zamora 6101,
of 1 Las Condes
Santiago de Chile.
Caupolicán 9241,
bodega E, Quilicura,
Santiago.
see bigger map

Tel. +56 (0)22.9851109
Email. contact us
 www.prosealamerica.com
 

 

 

Website © 2013 Proseal uk Ltd. Designed by Clayton Creative.